Composition of Casting and Rolling Line
1. Casting Machine
2. Press 1
3. Press 2
4. Unwinding and rewinding system
5. Rolling mill
1.Casting machine CASTAL Ltd, 1966, Capacity 3,2 kW,
- Speed of rotation – 8 rpm, Stripe feed – 6,4 rpm, Casting volume – 3,3 t/hour,
- Speed of rotation – 10,5 rpm, Stripe feed – 8 rpm, Casting volume – 4,3 t/hour
- Temperature of stripe after wheel -- +480 +520C
- Pressure of Cooling Liquid – 3 bar
- Diameter of roller – 60 mm
- Length of roller – 460 mm
- Gear: Diameter – 130 mm, Width – 70 mm, number of teeth – 15
- Gear: Diameter – 834 mm, Width – 70 mm, number of teeth – 125
- Plate: Length -- 570, Width -- 850, Thickness – 29,5
- Shaft: Length -- 465, Width -- 142
2. Press 1 Baier and Koppel, 1985
- Capacity – 10,4 kW
- Temperature – up to +80C
- Operational pressure – 30 bar
- Maximal pressure – 70 bar
- Length of feed – 320/50 mm
- Frequency – 100/500 per minute
- Pressure – 80 bar
- Rod – 25 mm
- Width of stripe – 170 mm
- Diameter of slugs: 45 mm
3. Press 2 Baier and Koppel, 1985
- Capacity – 10,4 kW
- Temperature – up to +80C
- Operational pressure – 30 bar
- Maximal pressure – 70 bar
- Length of feed – 320/50 mm
- Frequency – 100/500 per minute
- Pressure – 80 bar
- Rod – 25 mm
- Width of stripe – 170 mm
- Diameter of slugs: 35 mm
4. Unwinding and Rewinding System
5. Rolling Mill CASTAL Ltd, 1968, Capacity 96 kW
- Hot Rolling: Width of stripe at entrance: 10, 8,5, 7 mm
- Feed Temperature of aluminum stripe -- +520C
- Temperature of aluminum stripe at exit -- +450C
- Thickness of Stripe at entrance – 20 mm
- Thickness of Stripe at exit – down to 8 mm
- Temperature of cooling liquid – up to +50C
- Temperature of stripe after rolling: +365-385C
- Roll of Stripe Duration of Cooling: 24 hours
- Temperature of stripe after rolling: +80C
- Roll of Stripe Duration of Cooling: 2 hours
- Shaft-roller 3 pcs: Length: 280 mm, Diameter – 90 mm
- Shaft-roller 1 pc: Length – 280 mm, Diameter – 120 mm
- Shaft-roller 1 pc: Length – 350 mm, Diameter – 80 mm
- Shaft-roller 1 pc: Length – 240 mm, Diameter – 150 mm
- Shaft 4 pcs: Length – 780 mm, Diameter – 120 mm