Bonmart plastic collapsible tube production line

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The line consists of the following machines:

1. 1-layer extruder or 2-layer extruder or 5-layers extruder

2. Automatic 4 position heading machine or Automatic 6 position heading machine.

3. Autimatic 6 color prointing machine or Automatic 8 color printing machine

4. Automatic capping machine.

1-layer extruder EDC-08-01

EDC-08-01 (high speed model EDC-16-01)

Screw dia: Ø50 mm

Screw L/D ratio: 30/1

Screw type: full flight

Main motor: 20HP with inverter

Heater: 17.3kw, 7 section control

Water consumption: ice water: 120 L/min, 5~10 ℃

Air consumption: 10 L/min

Power consumption: 58.5 kw

Extrusion linear speed:

Medium speed: 10 m/min (Ø35 mm) (EDC-08-01)
High speed: 20 m/min (Ø35 mm) (EDC-16-01)

Cutting speed:
Medium speed: 100 pcs/min (EDC-08-01)
High speed: 200 pcs/min (EDC-16-1)

Tube dia range: Ø16 ~ 60mm

Machine size: 7300 x 1700 x 2000 mm

Total net weight: approx. 2250 kg

Cutter PLC: Delta

2-layer extruder EDC-08-02

EDC-08-02 (high speed model EDC-16-02)

Screw dia (inner): Ø45 mm. 15 HP

Screw dia (outer): Ø40 mm. 10 HP

Screw L/D ratio (inner): 33/1

Screw L/D ratio (outer): 32/1

Screw type: full flight

Water consumption: ice water: 120 L/min. 5 ~ 10 °C

Air consumption: 10 L/min

Power consumption: 66 kw

Extrusion linear speed:
Medium speed: 10 m/min (Ø35 mm) (EDC-08-02)
High speed: 20 m/min (Ø35 mm) (EDC-16-02)

Cutting speed: 100 pcs/min

Tube dia range: Ø16 ~ 60 mm

Machine size: 8000 x 3500 x 2000 mm

Total net weight: approx. 3240 kg

Cutter PLC: Delta

5-layer extruder EDC-08-05

EDC-08-05 (high speed model EDC-16-05)

Screw dia (inner): 45 mm. L/D: 32/1

Screw dia (resin): 35mm. L/D: 30/1

Screw dia (EVOH): 30mm. L/D: 25/1

Screw dia (outer): 40mm. L/D: 32/1

Screw type: full flight

Motor: 15 HP x 1 pc, 10 HP x 1 pc, 5 HP x 2 pcs

Water consumption: ice water: 120 L/min. 5 ~ 10 °C

Air consumption: 10 L/min

Power consumption: 95.5 kw

Extrusion linear speed:
Medium speed: 10 m/min (Ø35 mm) (EDC-08-05)
High speed: 20 m/min (Ø35 mm) (EDC-16-05)

Cutting speed: 100 pcs/min

Tube dia range: Ø16 ~ 60 mm

Machine size: 7000 x 3500 x 2300 mm

Total new weight: approx. 5200 kg

Cutter PLC: Delta

Semi-automatic heading machine SIH-30-HC

Screw dia: 35 mm

Shot weight: 159 g

Nozzle retraction stroke: 165 mm

Number of temperature control: 3 section

Hopper volume: 20 L

Clamping force: 45 ton

Tie bar distance: 580 x 430 mm

Slide stroke: 420 mm

Hydraulic pressure: 140 kg/cm³

Oil reservoir capoacity: 130 L

Water consumption: 800 L/hr

Power consumption: 15 kw (W/hot runner), 10 kw (W/out hot runner)

Air consumption: 30 L/min

Heading range: Ø16~60D ia mm

Heading speed:
25~30 pcs/min (W/hot runner)
20~25 pcs/min (W/out hot runner)

Machine size: 3500 x 1200 x 3330 mm

Total net weight: approx. 2300 kg

Automatic 4 positions heading machine RIH 40-04

Tube diameter range: Ø19 mm~50 mm.

Tube length: normal: 50 mm~215 mm, oval: 70 mm~215 mm

Heading speed: 20 pcs~40 pcs/min

Orifice: cutting (Ø1.5mm – Ø8mm), drilling (Ø4mm – Ø13mm)

Standard voltage: 220/380 voltage, 50/60 Hz

Power consumption: 20 kw/hr

Air consumption: 500 L/min

Water consumption: 100 L/min

Water temp: 15 – 18 degrees

Machine size: 3700 x 2400 x 1750mm

Machine weight: 2500 kg

PLC: LS Control PLC

Automatic 6 positions heading machine RIH-60-06

Tube Diameter Range: Φ19mm～Φ50mm

Tube Length: 70～200mm (Oval 200mm)

Heading Speed: 50pcs/min( Φ50mm), 60pcs/min ( Φ30mm)

Mandrels Quantity: 24pcs

Main Motor: 0.75KW

Storage Box Transfer Motor: 0.12KW

Loading Conveyor Motor: 0.12KW

Loading Motor: 0.4KW * 2

Orientation Servo Motor: 0.1KW * 6(Cut Inject/Drilling) Vacuum Motor: 0.75KW

Cut Inject Motor: 0.09KW * 2

Drilling Motor: 0.1KW * 6

Unloading Motor: 0.4KW

Electric Heating Power: 8.05KW

Hydraulic Pressure Motor: 5.5KW

Power Consumption: 19 KW

Air Consumption: 478 L/min

Water Consumption: 15 L/min

Machine Size: 6,487 x 2,923 x 1,708mm

Total Net Weight: 4,500KGS

Automatic 6 color printing machine PCD 80-06-RE

Ink unit motor: 7.5 HP with encoder, inverter

Mandrel unit motor: 3 HP

Oven unit motor: 3 HP

Ink adjust motor: 150 w x 6 pcs

Printing ink: UV ink

Printing plate: copper, zinc, polymer

Corona capacity: 3 kw

UV.dryer capacity: 5 kw, 180 w/cm²

Printing dia: Ø19~60 mm

Printing length: 200mm (Max.)

Printing speed: 60~80 pcs/min

Air consumption: 150 L/min

Power consumption: 55 kw

Pin No.in oven: about 1100pcs. (10 meter oven)

Machine size: 15000 x 1500 x 2000 mm

Total net weight: approx. 6600 kg

PLC: Mitsubishi

Automatic 8 color printing machine PCD 80-08-HRE(UV)

Main motor: 7.5 HP with an invertor, speed can be free adjusted.

Ink adjust motor: 150w x 8pcs

Coating motor: 90w, 220v

Printing ink: general lacquer & UV lacquer

Printing plate: copper, zinc, polymer

UV drying capacity: Max. 3 kw

Corona capacity: 5 kw, 180 w/cm²

Printing dia: Ø16~60 mm

Printing length: Max. 200 mm

Printing speed: 60~80 pcs/min

Air consumption: 100 L/min

Power consumption: 55 kw

Pin No.in oven: about 1100 pcs. (10 meter oven)

Machine size: 15000 x 2500 x 2000 mm

Total net weight: approx. 6600 kg

PLC: Mitsubishi

Automatic capping machine DCM 40-01

Main motor: 1 HP

Vacuum motor: 1/4 HP

Speed: 30~40 pcs/min

Drilling hole dia: Ø5~10 mm

Tube dia: Ø19~60 mm

Tube length: 40~200 mm

Air comsumption: 100 L/min

Power consumption: 4 kw

Machine size: 1900 x 1900 x 1700 mm

Total net weight: approx. 760 kg